Ford Motor Corporation

Prior Blog Posts by Date

My blog about Ford Motor Corporation. News, products, engines, concepts and showcars, opinion, projects, owner experiences. Covers all corporate Ford brands: Ford, Lincoln, Mercury, Volvo. Special emphasis on performance cars and international operations. Note: Mazda is in it's own section, complete with it's own blogs and RSS feeds.

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Tuesday, November 04, 2008  

 SVT Raptor: The band plays on as the Titanic goes down
 

Industry analysts have described the F-150 as "the wrong truck at the wrong time". Introduced as full-size truck and SUV sales are dropping like a stone, or like the Titanic to the bottom,  the F-150 propagates the impossible financial model that has all but killed off the Big Three. That model is based on huge sales of option-laden (aka hyper-profitable) luxury trucks and SUVs to people who don't need them and are often drawn in by unsustainably-low interest loans and incentives.  And when gas prices go up again (versus the recent lull designed to pander to voters) sales of these kinds of vehicles will again continue their fall.

Yes, it's a free-market economy and people can buy what they want (as witnessed by Ford Motor Corporation sales dropping another 30% last month). But just like Democracy, there is a certain degree of responsibility to society involved - and propping up irresponsible products that take 2 steps backwards is certainly the wrong move at a very bad time . Handing out $25B "rescue" (on top of another $25B approved last Sept to help automakers transition to more fuel-efficient products) dollars to companies building throwbacks like this is not a responsible use of taxpayers money. It does not contribute to breaking our dependency on foreign oil. It does not contribute to the security needs of our country or to the long-term economic health of our country. It does help to continue to prop up dictators like Chavez, Putin, and Ahmadinejad. Do we want to continue to be held hostage to them for our energy needs?

And that $25B (just like the $700B for the banks - er, make that $600B for the banks and $100B for pork spending) is all going into the deficit anyway, so we'll be paying for this rescue package for the next 50 years.  So if you are thinking about buying a new full-size truck or SUV with a six-year loan, think about what's really happening. You're buying it on a 50-year loan, and we'll all be paying it off with you.


FORD TAKES TRUCK LEADERSHIP OFF-ROAD WITH NEW F-150 SVT RAPTOR PERFORMANCE PICKUP TRUCK
2010 F-150 SVT Raptor
 
  • Ford’s Special Vehicle Team (SVT) taps into growing off-road enthusiast market and builds on the solid foundation of the new Ford F-150 to deliver the ultimate off-road performance truck – the 2010 Ford F-150 SVT Raptor
  • Industry-first internal bypass shocks by Fox Racing Shox help provide smooth ride; lower, wider design key to desert racing and off-road performance
  • The F-150 SVT Raptor launches with the proven 5.4-liter Triton V-8 with 310 horsepower and 365 lb.-ft of torque; a 6.2-liter V-8 engine will be available after launch

LAS VEGAS, Nov. 4, 2008 – Ford, the definitive leader in tough trucks, is further building on its solid foundation of the new F-150 to deliver the all-new 2010 F-150 SVT Raptor, a purpose-built, high-performance off-road truck versatile enough to take on the most challenging desert adventures as well as the everyday commute.

“Ford trucks have been a mainstay on the off-road racing scene for more that 20 years because of our long history of capability and durability,” said Derrick Kuzak, Ford’s group vice president for Global Product Development. “With the F-150 SVT Raptor, we are delivering a true off-road performance truck with the proven ‘Built Ford Tough’ capability and durability that is at the core of every F-150 and the best in performance thanks to the team at SVT.”
“Like its fighter jet and dinosaur namesakes, the F-150 SVT Raptor is tough, fast, aggressive, and built with the off-road enthusiast in mind,” he added.

Ford and off-road racing
Desert off-road racing is something Ford knows and does well, with eight championships in nine divisions in the 2007 “Best In The Desert” series and four more titles in CORR (Championship Off Road Racing). Ford has also shown its dominance at the Baja 1000 race – 12 Ford-powered vehicles have won the overall title for four-wheel vehicles, the most of any engine manufacturer.

With interest in off-road performance growing at a steady rate, the F-150 SVT Raptor was built to fulfill the desires of that highly demanding market. The high-performance off-road truck market is one that’s largely untapped, allowing the Ford F-150 SVT Raptor to set the bar for this type of vehicle.

“Most of the major manufacturers have focused on-road performance, so when we looked at what was available in off-road truck performance, it was somewhat limited,” said Mark Grueber, Ford product marketing manager for pickups and large SUVs. “This was the perfect opportunity for Ford to further differentiate the F-150 from other trucks on the market.”

Looks tough and fast
The tough, chiseled look of the new Ford F-150 has been taken to a new level with F-150 SVT Raptor. The agile, performance truck was designed to give the impression it is always on the move.

Noticeable differences between the Ford F-150 SVT Raptor and conventional F-150 include a distinctive grille that has the Ford name carved into it; front bumper, vented hood, front fascia and fenders, functional hood extractors, fender extractors with ‘SVT’ bored out, as well as visible FOX Racing Shox, the only internal bypass shocks available on a street truck.

Another key difference between the F-150 SVT Raptor and the base F-150 is it is more than seven inches wider. Ford designers took advantage of this difference and highlighted it with distinctive marker lamps. When turned off, the marker lamps are well-integrated into the F-150 SVT Raptor’s front end, as opposed to on top of the cab. When lit up, Raptor’s imposing stance is immediately recognizable.

While the exterior design of the F-150 SVT Raptor is about creating an image, the interior design is about creating the feel of the truck, and both must complement each other.

Design elements from the unique grille and front fascia have been carried through to the interior on the console and dashboard. The steering wheel is wrapped in black leather and features a molten-orange leather strip that serves as a centering sight line – which is especially useful in extreme driving maneuvers that can often cause the driver to lose perspective of the steering wheel’s center point.

Revved up and ready
The Ford F-150 SVT Raptor is powered by the F-150’s proven 5.4-liter Triton V-8 three-valve engine, which delivers 320 horsepower and 390 lb.-ft. of torque. A new open-valve fuel injection strategy improves the air/fuel charge conditions in the combustion chamber, allowing greater spark advance at higher loads and engine speeds. This delivers increased horsepower during towing and higher rpm operations, lower emissions and more efficient use of fuel.

A new 6.2-liter V-8 engine will be available after launch. The 6.2-liter engine features all-new architecture specifically designed for robustness in a truck application.

Given reliability and longevity under harsh conditions are key to truck customers, the Ford team performed extensive testing to ensure the 6.2-liter V-8 engine would live up to the ‘Built Ford Tough’ promise. Fifty 6.2-liter V-8 engines successfully endured more than a dozen of the toughest engine tests at Ford’s dynamometer lab during development.

SVT used a specially designed, 62-mile durability loop in the desert of Borrego Springs, Calif., to replicate the conditions of the Baja 1000 race, to further test the engines’ performance.

Take off and landing
Building a high-performance off-road truck is not about the horsepower – it’s about the suspension. The F-150 SVT Raptor doesn’t disappoint, with 13.4 inches of usable travel in the rear suspension and 11.2 in the front.

“With the F-150 SVT Raptor, we changed the axle, the whole front suspension is different – new upper A arm, new lower A arm, new tie rod, new half-shaft joints,” said Jamal Hameedi, Ford SVT chief engineer. “It’s well beyond what SVT has ever done with one of our vehicles.”

Raptor’s wider track and softer suspension mean it will comparatively glide over obstacles. And when it has to be “launched,” be prepared for a soft landing. “The suspension does all the work to keep the truck’s attitude stable,” Hameedi said.

In addition to a beefed up suspension, the F-150 SVT Raptor also boasts unique internal bypass Fox Racing Shox, the only internal bypass shocks on a street truck. The position sensitive dampening internal bypass feature allows the shock to become significantly stiffer as it travels, preventing the truck from bottoming out.

By working with Fox internal bypass technology and applying the Ford engineering methodology, there haven’t been trade-offs to assure extreme off-road handling over on-road ride comfort.

“This truck is also going to be a daily driver. We brought together a lot of experts to ensure the on-road steering precision and comfort was there, too,” said Hameedi. “That’s where Ford expertise really came to the table and complemented Fox’s off-road expertise.”

A tough truck needs tough tires, and a BF Goodrich All-Terrain TA/KO 315/70-17 tire does the job.
To help improve the tire in a variety of conditions, the compound of the tread was altered. Engineers made the rubber softer for better performance on and off-road and for precise and predictable steering in a variety of conditions while the interior of the tire was modified to improve lateral firmness.

The tall sidewall on the 35-inch tire can handle rocks and irregular surfaces commonly experienced in an off-road environment. A 17-inch cast aluminum wheel is designed to absorb the impact of objects the truck could encounter in some of the most extreme environments.

Specialized Technologies
The F-150 SVT Raptor provides the complete package for off-roaders, including state-of-the-art technologies to keep it at the top of capability.

“For many years, enthusiasts have been struggling with the performance of electronic technologies in the extreme off-road environment since that was not the environment they were designed for,” Hameedi said. “What SVT has done is tailor technology to function in both an on-road and an extreme off-road environment.”

Technologies include:

  • AdvanceTrac® with RSC® (Roll Stability Control™) predicts the vehicle’s path using a sensor to detect and measure oversteer and yaw by monitoring the vehicle’s speed, throttle position and steering wheel angle. When the system senses wheel slip or the loss of traction, it applies braking where needed to keep the truck tracking safely on its intended path. If a significant roll rate is detected, the system applies additional countermeasures to enhance vehicle roll resistance.

The off-road enthusiast has the option to switch to two available settings – sport mode and full off-road mode depending on their driving situation. The sport mode shuts off traction control enabling the vehicle to have more yaw movement.

Full off-road mode shuts off all electronic stability programs and the ABS system switches to a special off-road setting. Widening the threshold of sport mode, the wheels will lock more which is helpful in off-road terrain. Also in full off-road mode, the locking rear differential is allowed to stay locked at elevated speeds to mimic a spool differential found on racing trucks.

  • Trailer Sway Control works in conjunction with AdvanceTrac with RSC and can determine from the yaw motion of the truck if the trailer is swaying and take measures – such as applying precise braking or reduced engine torque – to bring both vehicle and trailer under control.
  • Integrated Trailer Brake Controller is factory-installed and allows direct operation of the trailer’s electronic brakes by squeezing the control module on the instrument panel with more confidence than the typical aftermarket system.
  • Electronic Locking Differential uses a true mechanical connection to lock the left and right axle shafts together so both turn at the same speed with the same amount of torque. This switch-controlled feature maximizes traction capability at the wheel with grip, without having to stop the truck.
  • Hill Descent Control on the F-150 SVT Raptor is Ford’s first application of the technology. Utilizing ABS, the driver can control hill descent without applying the brakes. The speed is set for the truck to descend the hill by pushing a button and allows for the driver to concentrate on driving, rather than on how to modulate the brakes on a steep decline.
  • Off-Road Mode engages a third throttle map and a third shift schedule for improved off-road performance. Third throttle map alters the throttle by changing the driver demand table so it is better suited to high and low-speed off-road driving conditions. A third shift schedule is a unique strategy for the off-road environment that holds the transmission in each gear for a longer period of time, allowing better engine throttle modulation to control the vehicle.
  • Auxiliary Switch Board on the center console makes aftermarket customization easier, with four prewired switches attached to the power distribution box for electrical accessories. Also located on the auxiliary switch board are two switches for improved off-road performance – Hill Descent Control and Off-Road Mode.

The F-150 SVT Raptor will be built along side the new F-150 at Ford’s Dearborn Truck Plant at the historic Rouge Center in Dearborn, Mich.

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Sunday, October 05, 2008  

 SHO at Wakins Glen
 

Our coverage of SHO topics today ends with two videos of a SHO Taurus at Watkins Glen.  From July 2008.

Kudos to the driver of the SHO. When I was driving the Glen with the local BMW club back in the early eighties, they hated the fact that a mere Ford Mustang was passing most of their cars so easily (what's a 115 HP 1.8 liter SOHC engine to do?). So much so that it was suggested I consider racing elsewhere. To hell with them & their elitist attitude - I went back anyway.

This makes me wish I'd taken my own SHO to the Glen when I had my chance to visit there again in 1993... instead I took my Mustang GT. It did well... but after seeing these videos I wish I'd taken the SHO. It's charge up into the upper RPM range would have been great fun down the back straight (as was my original Mustang SVO)... but course Saturday night it would have needed completely new front rotors, calipers, pads, and bearings. But then so did the GT (despite the big SVO 5-lug 4-wheel disc braking system).

Yes, SHO Tauri are alive and well... and are moving into the collectible realm. There are technical problems galore... but the *very* active SHO clubs across the country are a great resource.

Will Ford ever again create something as unique as the original SHO? Doubtful... an AWD Taurus/Volvo with a Lincoln engine (assuming it ever comes to be) might be a nice car but it won't introduce the same measure of uniqueness in the market that the original did.


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 Yamaha SHO jet ski for 2009
 

Yamaha owns the rights to the SHO name for engines, while Ford owns the rights for cars. Yamaha is not sitting down - their new 1.8 liter SHO supercharged engine in the jet ski shown below accelerates faster from 0-30 than a Z06 Corvette. Like Ford's original SHO engine, this one is very much worthy of the name. 

Follow the link in the title of this post above for more information.

A picture named 2009_Yamaha-SHO.jpg


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 SHO engine into Cobra kit car
 

But wait - there's more. This time the SHO engine is put into a Cobra kit car. It's not a real Cobra, so what the heck...? On the other hand, the engine is far more modern than any of the iron lumps originally offered. And it looks the part of a true exotic - the SHO engine is an engine which you would be proud to SHOw.

Follow the link in the title of this post for more images.

A picture named SHO-Cobra.jpg


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 Another SHO swap: this time into an MGB!
 

We've been posting nearly every SHO engine swap we've seen - but to date there hasn't been as clean and professional a swap as this one. The SHO engine looks like a factory option under the hood of this 1972 MBG.  Follow the link in the title of this posting to the owner's site for full details.

Jolly Good SHOw!

A picture named SHO-MGB.jpg


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Saturday, September 20, 2008  

 Welcome SHOForum.com members
 

Looking over our site stats here at the DrivingEnthusiast network, we see a couple of hundred hits in the last month from the folks at the SHOForum.com forums. They are reading our comparison of our original '89 versus our '97.

SHOForum

You'll find plenty of SHO information on this site - we were an enthusiast SHO owner twice. We've got information about these original SHOs, and much more including SHO engine swaps and projects. 

And while there may be another SHO around the corner from Ford (new Taurus, AWD, 3.5 liter twin-turbo with 340 horse/340 torque - but only if near-bankrupt Ford can afford to do it right), it will be tough to beat the originality of the first SHO (and the resulting owner loyalty). The original SHO was from a different Ford Motor Company, one that had a different set of problems (although not life-threatening) and some serious quality issues, but one who also knew that true (versus poseur) performance enthusiasts look for all-around & balanced performance - not simpleton straight-line performance at the expense of all else. Lets hope the current Ford Motor Company tries to more fully understand it's potential customer base and doesn't leave most of them out of the equation of they ever again try to build a true performance sedan again.

More reading (you must <right click> and <open in new tab>): http://www.drivingenthusiast.net/sec-ford/special-reports/ 


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Sunday, September 14, 2008  

 Lincoln Aviator - intake
 

While I'm on my dead Ford thread, I'll say that I've always been a fan of the Lincoln Aviator - that is, the Lincoln version of the Explorer. Unique pieces include 4.6 DOHC V-8 (shared with the Marauder and Mach 1 - but with several unique pieces of it's own),  unique front suspension lower control arms with larger brakes, an entirely different interior with unique seats and dash (the best seats ever offered in the Explorer family), and more. I've enjoyed driving them, and while they are significantly heavier they are a far better drive. Unfortunately, the EPA ratings were 13/18 - which doomed the vehicle (and why Lincoln canceled this instead of the massively over-blown Navigator is IMHO a large part of their problem).

Following (just to get them on our site and saved) are some pictures of the unique intake manifold I encountered on the web.

A picture named C4.jpg

A picture named C3.jpg

The MSRP price on the entire "dressed" engine is $4200. In their parts catalog, Ford doesn't show the correct picture of this intake manifold - they show the 2-valve parts instead.


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 What will become of the Ford BOSS big block?
 

The all-new Ford big block has been under development for several years now. At one point it was canceled, then later restarted. Earlier this summer, all work to put versions of it in the Mustang and F-150 was permanently canceled, with only use in the Super Duty a possibility going forward.

So it's dead for Mustangs - leaving Ford out of the "big block" world. Instead, Ford will use a variant of the current 4.6 DOHC engine in 5 liter DOHC form in the re-skinned 2010 Mustang (or a year later, depending on corporate finances) and a version of the twin-turbo V-6 "EcoBoost" 3.5 liter DOHC V-6 (in 2010 or later, again depending).

The only picture ever published with permission of the dead big-block was in a Roush drag Mustang, in iron-block SOHC cam form:

A picture named roush-experimental.jpg

However, some other pictures of this same iron-block SOHC engine made it out the doors:

A picture named boss-3.jpg

A picture named boss-2.jpg

A picture named Boss-1.jpg

Now that the engine is dead, will there a plan put in place to offer it for off-road Mustangs via the aftermarket? Speculation at this point, and given it's weight and lack of factory support not particularly desirable. We think this is the end of this engine for the Mustang crowd...


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Thursday, September 04, 2008  

 Ford Ecoboost V-6 in testing phase
 

It looks like Ford might have a home run with the EcoBoost V-6 engine... but we'll withhold judgment until we see how the engine actually fares under the hands of real-world customers. We've personally been burned too many times by Ford with SVT Cobras that were unusable in the Texas heat... despite extensive high-speed testing at the Arizona Proving Grounds. And while it might be argued that while that was indeed the "old Ford", that was also the Ford was wasn't facing bankruptcy, hadn't mortgaged the factories and Headquarters, and had as much development and testing budget as needed. And SVT was allegedly run by enthusiasts and the cream of the crop of top-notch engineers, who should have known better and who covered up their amateurish mistakes until recalls were forced on them. Fortunately, that particular bunch doesn't exist any longer in the "new" Ford. And good riddance.

This is an interesting engine... out DrivingEnthusiast network has all the high-res images that have been released, showing certain individual parts in details. What Ford hasn't released is anything showing what this engine does for an intercooler - if anything. We suspect it's an air-to-water core embedded in the manifold - accounting for the very high height of the manifold. But there is no way to tell from the pics released so far. What is interesting in the pic below is the routing of the outlets from the turbo. This has never been shown before. Note the large pipe snaking from the back of the turbo in the foreground to and over the back of the engine. Along with the closely-located compressed air outlet from the turbo across to the intake inlet. That looks like bad news...?

And notice how tall the engine is... requiring the very tall height of the MKS hood. There is no way this engine will fit in a Fusion - as Motor Trend claims. I believe they've confused their EcoBoost engines: the plan is and has always been to offer the upcoming EcoBoost 2.5l 4 cylinder in the Fusion. Of course if you want practically the same exact thing right now, including an excellent AWD system, you can find it in the MazdaSpeed6 - with a 6-speed manual transmission. Since the last Mazda6 platform was reused for the Fusion, this should have been an easy move for Ford.

Ford Press Release follows...


FORD ECOBOOST ENGINES CRUISE 1 MILLION MILES IN TESTING, DELIVERING FUEL ECONOMY, PERFORMANCE

 A picture named 080903_Ecoboost.jpg
The Ford-tough testing includes 20 individual dynamometer-level tests designed to push the engine to its limits.

DEARBORN, Mich., Sept. 3, 2008 – With grueling durability testing underway, a fleet of Ford's 3.5-liter EcoBoost™ V-6 engines is proving that this new technology is ready to deliver years of reliable V-8 power with V-6 fuel economy to customers when it goes into production next year.

"EcoBoost was engineered with a relentless, disciplined focus on quality that required a zero-defect mindset from engineers as well as our supplier partners," said Derrick Kuzak, group vice president, Global Product Development. "The finished product will represent the best combination of production-ready engine technologies of today, poised and ready to deliver the performance, fuel economy, emission levels and value that customers expect."

To date, a fleet of direct-injection twin-turbocharged 3.5-liter EcoBoost V-6 engines have endured more than 12,000 hours of durability operation in Ford's Dynamometer Laboratory in Dearborn, which is equivalent to more than 500,000 miles of customer driving.

"EcoBoost is undergoing the durability and reliability tests that we put all Ford engines through, and the performance we are seeing shows that the 3.5-liter EcoBoost engine is a high-quality, top-performing engine that meets or exceeds all our reliability targets and is deserving of Ford's five-year/60,000-mile powertrain warranty," said Brett Hinds, Ford's Advanced Engine Design and Development manager.

The Ford-tough testing includes 20 individual dynamometer-level tests designed to push the engine to its limits. The testing protocol verifies the reliability of the complete engine system under maximum engine speeds and loads, coolant and oil temperatures and customer driving patterns.

The Road Cycle Durability test, for example, is designed to replicate real-world customer driving and vehicle maintenance patterns. For this test, engines with EcoBoost technology were subjected to 1,000 cold starts, followed by sustained operation at peak torque of 340 lb-ft and peak power of 340 hp. During the course of the test, engine coolant temperatures ranged from 12 degrees Celsius (around 53 degrees Fahrenheit) to 95 degrees Celsius (203 degrees Fahrenheit).

In total, this single test required 1,000 hours of extreme engine operation, representing more than 60,000 miles of customer driving.

"This was a big test for us, and the EcoBoost fleet passed with flying colors," Hinds said of the Road Cycle test. "We're demonstrating that EcoBoost is ready to provide consistent performance in varied conditions."

Extra Measures

Not leaving any stone unturned, the Ford engineering team took extra measures to test the EcoBoost fleet's durability, creating a subset of checks to verify the reliability of critical components. At the top of this checklist: the high-pressure direct injection fuel system and parallel operating twin turbocharger boost system, the two technologies that paired together give EcoBoost the ability to perform like a larger displacement engine, while offering the fuel economy associated with a smaller displacement engine.

Extensive CAE models of the turbo and exhaust manifolds, for instance, were created to ensure that EcoBoost technology was not only durable, but that it provided just the right pleasing-to-the-ear engine hum. Engineers also conducted multiple thermal and mechanical fatigue simulations of the exhaust system, examining the performance of the cylinder head interface, exhaust manifold, catalyst and gaskets.

Complementing CAE models of the fuel system also helped the engineering team better understand fuel pressure waves within the direct injection system to further optimize its performance.

"Because the 3.5-liter EcoBoost employs the latest in injection and turbocharger thermal management technologies, our tests have shown that we have effectively eliminated the legacy concerns sometimes associated with these systems, including high-mileage combustion deposits on the injectors and turbo bearing coking," said Hinds.

Beyond the dynamometer, Ford engineers are completing durability testing with installed EcoBoost engine systems on a mix of products, including the Lincoln MKS and Ford Flex at Ford's Michigan Proving Ground in Romeo, Mich. Here, the EcoBoost fleet is being subjected to multiple on-track tests to measure its performance at, for example, high speeds and while towing a trailer.

In total, these on-track exercises will rack up the equivalent of another 500,000 miles of customer driving, bringing total durability test miles for the 3.5-liter EcoBoost V-6 fleet to more than 1 million.

Testing Continues

Prior to its debut on the Lincoln MKS next year, the 3.5-liter EcoBoost engine will have completed all of the same corporate standard durability tests that award-winning engines have endured, including the Duratec 3.5-liter V-6 available on the Ford Edge and Lincoln MKX and the 4.6-liter V-8 available on the Ford Mustang GT.

This punishing schedule includes not only the dynamometer and durability testing conducted in Dearborn and Romeo, but high-altitude testing conducted in Denver, Colo., and extreme hot and cold weather testing, conducted at the Volvo Arizona Proving Ground and Florida's Eglin Air Force Base, respectively.

"With the extensive dynamometer and vehicle-level durability testing we are subjecting this engine to, we are confident that the 3.5-liter EcoBoost engine is going to further strengthen Ford Motor Company's reputation for delivering reliable, high-quality engines," said Hinds.

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